The Dustcheck Way
With over 40 years of experience, all of our systems and individual units meet or exceed legislative standards for both control and collection of airborne contaminants.
Our capabilities include more than dust control units. We can design, manufacture and commission all collection points (hoods, booths, extraction arms, etc.) together with ductwork systems designed to ensure correct conveying velocities and minimal pressure drop.
In other words, we can design and provide all of the essential elements that constitute a successful and effective dust control system – we really are a ‘one stop shop’.
A Dustcheck unit will:
- Clean your air
- Lower your energy consumption
- Prevent explosions
- Protect your staff
- Extend your equipment life and reduce costly breakdowns
We have a team of Sales Engineers based throughout the UK. They will visit your site and work closely with you to specify a system to meet your needs. This fact-finding meeting is very much a listening exercise for our engineers because no one knows more about your process than you do. They will take away the information they need and liaise with our Estimating and Proposals Team who will draw up recommendations, specifications and costings.
The Dustcheck Range has been installed in thousands of projects ranging from handling individual points, to large multi-point extraction systems. Our technical team are continually looking at specifications and ensuring our products are the best they can be.
Dusts can consist of any material. Some will be hazardous to health, some may be explosive and some you may want to return to your process. Whatever the dust type, and no matter how much dust you have, we will have a solution that will fit your process.
Built for you
Once an order has been placed, our Contracts Team undertake a technical assessment of your project. You will be assigned a dedicated Contracts Engineer who will manage your project from start to finish.
Our Ranges are designed to meet the needs of most processes. Each Filter Unit can be adapted in size to fit the planning-in space you have available. Our Filters are designed and built by us (and only us) meaning we can offer an array of materials and finishes to meet your needs. Rugged, painted carbon steel is our design standard but we can also offer stainless steel – in a range of hygiene finishes, galvanized and electro plating for weatherproof options and we can offer a number of paint finishes including marine standard.
We can utilise both bag and cartridge type filter elements. Dependent on the application requirement we can offer both types in a range of formats, be that tubular sock, flat pad, deep pleat or shallow open pleat. Our Cartridge elements offer advantages of compact design, higher efficiency and have a higher surface area per element compared with bag filters. The cartridge element fixing method also makes for faster and easier maintenance.
Cartridge elements allow us to design much more compact machines – offering savings of up to 50% in footprint area. This can be a significant advantage in congested production environments. Each type of filter element has its own strengths and we would work with you to ensure the correct solution.
Save on ‘whole of life’ costs
Our systems will lower housekeeping costs by keeping your workspace dust free, prevent costly breakdowns caused by dust ingression into equipment, protect your workforce, reduce your energy use and improve your process. In certain cases where dust is combustible we can help you to prevent catastrophic events such as explosions too. Our Differential Pressure Controllers can automatically select when filters are cleaned to save you money on compressed air usage and their design makes maintenance hassle-free and fast – saving you production time and saving you money.